EQUIPMENT
University of alabama at birmingham
Keyence VH profilometer
This device can perform an optical scan of an object up to about the size of 50mm. The scans take about 30 seconds. The resolution in the x-y is about 1 micron. And in the z-axis it is ??. Unfortunately, the machine is not helpful in measuring Ra values below 1 micron. The machine comes with built-in analysis software that can volumes and areas. We use this machine mostly for wear testing to measure small divots caused by our wear machine. We can also use the machine to measure the volume of enamel lost after wear testing.
UAB wear testing machine
This is a custom device that can create impact and sliding wear. A 15N load is applied (this load cannot be varied) and then a distance of 1.8mm of sliding occurs. We can mount specimens into brass holders with ??mm circular openings (??mm depth). The antagonist can either be a 2.5mm diameter ball (SS or ceramic ball bearing) or anything that can be mounted into a socket screw hear (ie enamel cusps). The machine accommodates 4 specimens. The test is run in 33% glycerine at room temp. The machine runs for 400,000 cycles for 60-80 cycles/second. The test takes 3-4 days. We have 2 machines but they give slightly different results and both machines are never used for the same project.
Universal testing machine
Instron 5565 with a 5kN load sensor and Bluehill 2 Software. This machine is used to measure load in compression and tension. The crosshead can be moved at various speeds and load measured or it can be kept at a constant distance and applied load measured. We have fixtures to allow us to do various tests with this machine:
3-point bend flexural strength testing: We have fixtures to accommodate a 20mm span length (ceramic and composite) or ??mm span length (dentures and nightguards). These allow measurement of maximum strength, modulus (calculated automatically through software), maximum flexure and energy (area under the curve). We can also make specimens with notches to test fracture toughness (we don’t have the capability to make the notches for ceramic specimens.
Biaxial flexural strength testing: This fixture also calculates strength but uses a disc supported by 3 balls rather than a bar supported by 2 rods. These specimens are often easier to make but don’t allow calculation of modulus.
Crown crush or crown pull: These are custom tests in which crowns are supported on tooth or resin dies and either compressed until failure using a metal indenter or removed in tension with a metal wire.
Ultradent shear bond strength: Specimens of tooth or restorative material are mounted in acrylic, polished flat and then a small tube of composite is bonded to their surface. The tube is then sheared off using a notched-edge blade.
Fatigue machine
This is a custom machine originally designed for wear testing (however the sliding component is no longer functional). It applies a 50N vertical load. The antagonist can accommodate anything that can be mounted in a ?? diameter screw head. The specimens can be anything mounted into a ?? diameter brass holder. The test is run in water.
Specimen preparation area
This station has a polishing wheel, a model trimmer, a sectioning saw, and a sectioning table saw.
Digital specimen preparation area
We have an Primemill and inLab CAD software. We have a Programmat furnace for glass ceramics (not for zirconia). We also have access to 3shape design software and Exocad. We have a ProS55 and Pro95 Sprintray DLP vat printers, the associated cure boxes and a wash station.
Keyence VHX
This is a digital light microscope for transmission and reflectance microscopy. We have a 5-40x and 100-1000x lens.
This is a device for measuring gloss. The aperture for measurement is ??. It can take measurements in about 3 seconds.
Fatigue machine 2
This fatigue machine is set up to test the strength of biaxial flexural strength specimens in fatigue. It has a programmable load profile which goes up to 400N. Specimens can be tested under water.
Microhardness machine
For measuring Vicker’s microhardness. There is a digital camera attached which allows digital measurement of the indents on the computer.